Cross-Conduction
Why Two Switches in One Leg Cannot Overlap
Every half-bridge or totem-pole stage stacks two switches in series between the supply rail and return, with their shared midpoint forming the switch node that drives the load. Normal operation alternates them: when the high-side device is on, the low-side is off, and vice versa. Cross-conduction occurs in the sliver of time when the second device begins conducting before the first has finished blocking. Because both then present a low channel resistance, the bridge briefly becomes a direct short across the bus capacitor. The resulting current is limited only by the device on-resistance and the loop inductance, so it can spike to tens or hundreds of amps in a 48 V rail before either gate finishes transitioning.
The current does no useful work. It circulates from the bus capacitor through both switches and back, depositing its energy as heat in the channels. At low switching frequency a small amount of overlap may be tolerable, but switching loss from shoot-through scales linearly with frequency, so the megahertz-rate converters that feed RF power amplifier rails and envelope-tracking modulators cannot afford it. Left uncontrolled, repetitive shoot-through raises junction temperature, erodes efficiency, and can drive a device into thermal runaway. The cure is to never command both gates on together, and to guarantee the off device stays off through the transition.
Dead-Time and the Overlap Budget
Dead-time is the engineered gap that prevents overlap. The controller turns one device fully off, waits a blanking interval, then turns the other on. The interval must exceed the worst-case turn-off delay of the outgoing switch, which is set by its gate charge, the gate driver sink current, and the gate loop inductance. The trade is direct: too little dead-time risks cross-conduction, while too much forces load current to free-wheel through a body diode or a reverse-conducting GaN channel, both of which have a high forward drop that wastes energy. The optimum is the smallest blanking time that still clears the transition with margin over temperature and part spread.
dv/dt Induced Turn-On
Even with correct timing, a fast switch node can re-trigger the off device. As the complementary switch turns on, the node slews at 50 to 150 V/ns in aggressive GaN layouts. That slew couples a current through the off device drain-to-gate capacitance, and if the gate driver cannot sink it the gate voltage rises toward threshold and the device partially turns on, producing a shoot-through pulse. A low-impedance pull-down, a negative off-bias for GaN, and a tight gate loop with minimal common-source inductance are the standard defenses.
Governing Relations
tdead > toff,delay + (Qg,off × Rg) / (Vdrive − Vth)
Shoot-through energy per event:
EST ≈ ½ × Vbus × IST,peak × toverlap
Shoot-through power loss:
PST = EST × fsw (two events per cycle)
dv/dt induced gate rise (Miller):
Vgs,ind ≈ (dv/dt) × Crss × Rg,off < Vth required
Where Qg = gate charge, Rg = gate resistance, Vth = threshold, Vbus = rail voltage, Crss = reverse transfer capacitance, fsw = switching frequency. Example: 48 V bus, 60 A peak, 4 ns overlap, 1 MHz → EST ≈ 5.8 μJ, PST ≈ 11.5 W per leg.
Dead-Time by Device Technology
| Switch technology | Typical Qg | Reverse recovery | Typical dead-time | Reverse drop in dead-time | Cross-conduction risk driver |
|---|---|---|---|---|---|
| GaN HEMT (e-mode) | 5 to 10 nC | None (no body diode) | 5 to 20 ns | 1.5 to 3 V | High dv/dt Miller turn-on |
| Si superjunction MOSFET | 50 to 150 nC | Slow, large Qrr | 100 to 400 ns | 0.7 to 1 V (body diode) | Reverse recovery charge |
| SiC MOSFET | 30 to 90 nC | Moderate | 50 to 150 ns | 2 to 4 V (body diode) | Recovery + high dv/dt |
| Si IGBT | 100 to 400 nC | Tail current | 1 to 4 µs | 1.5 to 2.5 V | Turn-off tail current |
Frequently Asked Questions
How much dead-time does a GaN half-bridge need to avoid cross-conduction?
Far less than silicon. GaN HEMTs have small gate charge (Qg of 5 to 10 nC) and no minority-carrier reverse recovery, so dead-time can be 5 to 20 ns. Silicon superjunction MOSFETs in a totem-pole leg often need 100 to 400 ns. Too much dead-time is not free: load current then flows through the reverse channel, and GaN reverse conduction has a 1.5 to 3 V drop, adding loss. Tune to the minimum that clears the transition with margin.
What causes cross-conduction even when dead-time is set correctly?
dv/dt induced turn-on of the off device. As the complement turns on, the switch node slews at 50 to 150 V/ns in fast GaN designs. That slew couples current through the off device drain-to-gate capacitance (Crss); if the driver pull-down cannot hold the gate below threshold, the device partially turns on and shoot-through flows. Fixes: low-impedance pull-down, negative off-bias of −2 to −4 V for GaN, and minimal common-source inductance.
How is shoot-through current measured or detected on the bench?
Use a current-viewing resistor or a high-bandwidth Rogowski coil in the rail decoupling path, captured on a scope synced to the gate edges. A clean leg shows only the capacitive switch-node spike; a cross-conducting leg shows an extra pulse during the transition that delivers no load energy. On a power analyzer the tell is excess input power and heating that scale with frequency, not load current. In production, watch case temperature rise at no load.