What is the effect of altitude and pressure on the power handling of a coaxial cable?
Altitude Effects on RF Cable Power
Understanding altitude derating is critical for RF system design in aviation, mountain-top installations, and military applications where equipment operates at reduced atmospheric pressure.
| Parameter | Semi-Rigid | Conformable | Flexible |
|---|---|---|---|
| Loss (dB/m at 10 GHz) | 0.8-2.5 | 1.0-3.0 | 1.5-5.0 |
| Phase Stability | Excellent | Good | Fair |
| Bend Radius | Fixed after forming | Hand-formable | Continuous flex OK |
| Shielding (dB) | >120 | >90 | >60-90 |
| Cost (relative) | 2-5x | 1.5-3x | 1x |
Frequently Asked Questions
Does altitude affect cable loss?
The cable attenuation itself is not significantly affected by altitude. The conductor loss depends on temperature (which decreases at altitude, slightly reducing loss). The dielectric loss is independent of pressure. However: if arcing occurs due to insufficient derating, it causes immediate and catastrophic damage (burned dielectric, welded conductors).
How do I test cable power handling at altitude?
Options: (1) Test in a vacuum chamber (or altitude simulation chamber) that can be pumped down to the equivalent pressure. Apply RF power and increase until breakdown is detected (visible arc, sudden VSWR change, or power meter indication). (2) Use the manufacturer derating curves (published in the cable datasheet or application note). (3) Calculate using Paschen law: determine the minimum gap distance in the cable/connector, apply the Paschen curve for air at the operating pressure, and compute the maximum voltage before breakdown.
What about pressurized aircraft?
Commercial aircraft cabin altitude: maintained at 6,000-8,000 ft (1,800-2,400 m) equivalent. Equipment in the pressurized cabin can use sea-level ratings with a small derating (75-85%). Equipment in unpressurized sections (avionics bays, wing pylons): may experience altitudes up to 40,000+ ft. Pressurized lines or solid-dielectric cables are required. Military aircraft (fighters, transports): may experience rapid pressure changes during maneuvers. The cable system must handle the pressure cycling without connector leakage.